OK didn't use sykes re-seater took out injector thoroughly cleaned seal break was between washer and injector NOT washer to cyl head. Used new stanley blade carefully on injector near tip to remove carbon off area where copper seal sits looked clean before but it was not !! then cleaned injector cyclinder with baby wipes duncked in meths then wrapped around a 10inch piece of …

Similar engine in Peugeot, Citroen etc. 1.4 tdci

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As for the non starting problem, if all you did was change the injector seals and the priming bulb I would say it almost certainly has to be air in the system. ... The HDI motor needs a certain pressure and rpm before the ECU will inject fuel. 295bar and …

Genuine Peugeot and Citroen all 1.6HDI Engines. injector seal KIT - per injector. 1609848280 x 1. ... FOR CITROEN PEUGEOT ONLY 1.6 HDi FUEL INJECTOR SEAL WASHER ORING KIT. $26.20 ($26.20/Unit) ($26.20/Unit) ($26.20/Unit) ... This amount is subject to change until you make payment. For additional information, ...

ive just done these seals on my 130 thousand mile 1.4tdci fiesta. couple of things i note, first, the copper seals were much thinner than the ones that i took out, ones in there were about 2.5mm or 3 mm thick, but the new ones were 1.5 ish, noticibly thinner. the other thing i noticed was that i found it much easier to put the top seals for the injectors into the recess in the head first and ...

Re-torquing 1.6 Hdi injector bolts. First post from a long-time reader of this forum! As you are aware, a pretty common problem on many diesel engines is the bolts that hold the injectors in place losing their torque values, perhaps due to heat cycling, vibration and so forth. This can then lead to the seals leaking and the dreaded 'coal ...

Black Smoke. This is due to a air to fuel ratio imbalance, either the fuel system is delivering too much fuel into the engine or there is not enough clean air (oxygen ) a few things to look for : * Faulty injectors (injectors need attention at about 100.000 to 120 000 miles) * Faulty injector …

PS you will need to recut the injector seal mounting faces in the head as when they leak combustion the leak cuts grooves in the seating faces and the new injector seals will not seal. ... in the picasso haynes manual it states for the 1.6 hdi stage 1) 4NM ... Citroen garage ripping me off to replace heater ... Last Post: robjwood Yesterday 04 ...

Vehicle: 2008 Peugeot 308 1.6 HDI 110. Customer Complaint/Fault: Poor performance and 'chuffing' noise on load. Vehicle came into our workshop 07/12/2012. Customer compained of a chuffing noise on acceleration. Given these details I didn't even need to open the bonnet before I ordered an injector seal kit from Peugeot, and collecting the puller and…

Citroen picasso 1.6 hdi - Injector seals - picasso hdi - damage by garage. Hi, I am looking for some advise, my car recently started to make a tick tick noise, we took it to the local garage who advised it was the injector seals however this can be a tricky job and quoted us £200 max may come in less depending on the work, the garage called after 2 days to say one of the injectors was …

when injector snap engine needs to be removed from car or move it to the front the way injector can be drilled with electric drill) Peugeot / Citroen with 2.0 HDi 8V engine (to remove injectors all parts above engine and plastic engine cover need to be removed when injector snap engine needs to …

2 February 2012. #2. That's a good question! I had my injectors (Petrol) overhauled and flow tested and the car was much improved for it. It cost me about £22 plus VAT per injector and was treated to new seals and uprated internal springs. Can not say for sure if this can be done with diesel ones, but someone will be along in a little while ...

allanmc wrote:I have an 04 plate C3 HDI 8 Valve I need to replace one injector seal,it seems different to the 16 valve engine I am trying to remove the inlet manifold and engine cover but so far no luck,all the questions on the forum are about the 16 valve saying you can grind a bit off the engine cover and manifold but I don't know if it's the same on mine can someone tell me how to get them ...

When doing the diagnostics on the Injector Correction rates it started to get weird. Injector 1 shows 0.03 mg correction Injectors 2-4 show between -0.2 mg and +0.2mg at worst, changing with RPM. Injector 1 though stays static at 0.03mg, no matter what RPM.

Google. Hi all, I've got a 2009 Mini Cooper D with the PSA 1.6 HDi engine, remapped to 138hp and 300Nm - fantastic improvement! I've been loving the remap for the last 8 months. After noticing leaking injector seals; I had all 4 replaced, and once back from the garage I …

How to prevent injector seal failure and turbo failure on hdi engines. I have been researching this as it seemed to be a common issue and injector seals are not a part that should ever fail in a diesel engine. After reading lots of posts from both hdi and Ford 1.6tdci owners, I have found the very simple solution to preventing huge repair bills.

There is also a 2nd Cause to this problem, Leaking Injectors !!!! On some occasions the Copper Seals on the end of the injector fail and start to leak excess fuel into the engine which causes the same congealing affect as previously stated. A simple check you can do yourself is to open the bonnet, remove the small plastic engine cover.

Google. Hi all, I've got a 2009 Mini Cooper D with the PSA 1.6 HDi engine, remapped to 138hp and 300Nm - fantastic improvement! I've been loving the remap for the last 8 months. After noticing leaking injector seals; I had all 4 replaced, and once back from the garage I …

Peugeot 406 HDI 110hp 2001.Replacing injector seals. Just wondered if replacing seals and washers on the injectors - Peugeot 405 question

1.4 HDI injector chuffing. This is the Forum for all your Peugeot Technical Questions, Problems or Advice. Moderator: RichardW. Messages: 5 • Page 1 of 1. panason1c Posts: 48 Joined: Wed Nov 17, 2010 5:50 pm. ... Job done, new seals on all 4 injectors and chuffing noise gone!....(number 4 seal had failed).....took me about 4 hours in total ...

HDI injectors (again!). Hi All A very Merry Christmas to one and all!! After reading all the common rail problems and feeling rather smug with my largely fault free hdi (recently anyway, it had a new turbo just before the warranty ran out) I felt my car was down on power and seemed to surge at about 2600 rpm. I got a lend of a Bosch diagnostic system and found that two injectors were over ...

03-03-2016, 10:00 AM. (02-03-2016, 05:52 PM)Minewash Wrote: (02-03-2016, 05:09 PM)polar Wrote: Hi Minewash i see so you have no oil or smoke coming from the injectors now but just a diesel leak? I seem to remember someone on this forum having the same problem and the cure was to replace the seals both parts B and C.

Has thanked: 206 times. Been thanked: 97 times. Post Tue Nov 08, 2016 4:07 pm. syncmaster wrote: I have just been quoted £200 plus VAT to replace the four injector seals on my 2006 1.4 HDi with 63000 miles on the clock.

Important user note before commencing work: The tool kit (p/n 60385405) is specifically used for the removal of injectors and pressing in of the injector sleeve and sealing ring. These instructions and recommended tools are meant to serve as aides only and are by no means a guarantee for a removal. In some cases, due to insufficient space, the engine or the cylinder head will need to be …

In this video I replace the injector seals which is a common issue on the 1.6 and 2.0 HDi common rail engines.I show you how to tell if they need replacing a...

Remove broken and seized injector clamp bolts, rethread/Helicoil. Remove snapped, broken, and seized glowplugs. Replace cylinder head injector sleeves on 1.6 DV6 HDI engines. Test, Diagnose, and Supply Diesel Injectors.

It sounds like the usual HDI injector seal problem. You need to replace two parts: copper injector seal (£2.58 each) and plastic injector protector (£3.05 each) that goes on top of the copper seal, both available from your friendly Peugeot/Citroen stealer. Plus a can of coke.

This is a step by step guide on how to replace the injector seals on a 1,6Hdi engine. The car i'm working on is a Peugeot 407SW, but the same engine is used ...

Also if it's the 1.6 hdi engine the air pipe that goes from the air filter box to the turbo attaches to the side of the crankcase with a push fit white clip part. If you remove the pipe from the air filter to the turbo and it doesn't fit tightly into the crankcase it needs the "O" ring that seals it replacing ( I got one from local hardware ...

allanmc wrote:I have an 04 plate C3 HDI 8 Valve I need to replace one injector seal,it seems different to the 16 valve engine I am trying to remove the inlet manifold and engine cover but so far no luck,all the questions on the forum are about the 16 valve saying you can grind a bit off the engine cover and manifold but I don't know if it's the ...

Carbon and injector seal repair for diesel vehicles in London and across UK. ... Once the injectors are out, we inspect them and if suitable for re-use, we recut the sealing and replace the seals on the injectors and re-install them with a 1-year warranty. Here are a few other services we offer ... 1.6 HDI C3: 1.6 HDI C4: 1.6 HDI C5: 1.6 HDI, 2 ...

So I got my car back from the garage today. £150 for a replacement injector seal, oil change and oil filter. ... i also had a pug 307 in at the weekend with blowing injectors (3rd dam 1.6 HDi …

Forums › The Car › Request a how-to › 1.4 hdi injector seals Forums Home Forum FAQ Search 1.4 hdi injector seals Forum ... ive done the bottom copper injector seals and the leak of pipe seals twice now on customers cars. ... It makes sense to replace the leak of pipe seals, there only small so you need a pick to prise them out, just ...

2.0 HDI isn't common for injectors leaking, first things first attempt or ask a garage to attempt to retorq the injector down usually this will do the job, not a perm fix but would get you home.